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Oil Filtration Machines

Transformer Oil Filtration Machine

Quick answer

A transformer oil filtration machine heats transformer oil, removes water and dissolved gases under high vacuum, and filters out particles, so the oil regains its insulating strength. TOFM machines run from 500 LPH to 20,000 LPH, reach below 0.1 mbar vacuum, and bring oil to 3 to 5 ppm moisture with BDV up to 80 kV. An integrated oil-water centrifuge is optional.

TOFM transformer oil filtration machine on a mobile trolley with control panel and vacuum chamber
Transformer Oil Filtration Machine
Capacity500 to 20,000 LPH
VacuumBelow 0.1 mbar
Moisture3 to 5 ppm
BDVUp to 80 kV

Overview

TOFM stands for Transformer Oil Filtration Machine, and this machine is the core of what we build. It restores the condition of insulating oil in power and distribution transformers by removing the three things that damage it most: water, dissolved gases and solid particles.

Every TOFM transformer oil filtration machine is built to order. We size the flow rate to the oil volume and the time window on site, choose a mobile or stationary build, and add automation and the integrated oil-water centrifuge where the application needs them.

How does a TOFM transformer oil filtration machine work?

OptionalOil-water centrifugeRemoves free water and heavy sludge from badly contaminated oil before vacuum treatment.
Step 1Inlet and coarse filterProtects the pump and heater from large particles.
Step 2HeatingWarms the oil to the process temperature so water and gases release more easily.
Step 3Vacuum chamberDissolved water and gases evaporate from thin oil films under high vacuum.
Step 4Fine filtrationRemoves fine particles that lower dielectric strength.
Step 5DischargeClean, dry, degassed oil returns to the transformer or storage tank.

Features and advantages

Better cleaning

Oil brought to 3 to 5 ppm moisture and BDV up to 80 kV, with filtration to 1 micron or finer.

Integrated oil-water centrifuge

An optional centrifuge stage for oil with heavy free-water contamination, built into the same plant.

Industrial automation

PLC / HMI controls, interlocks and process monitoring where specified, for less operator dependency.

Mobile or stationary

Trolley or skid-mounted machines for substations, stationary plants for transformer factories.

Service and spare parts

Technical support during installation and operation, with spare-part supply to reduce downtime.

Built to order from 1 unit

Single-unit orders accepted. Capacity, controls and options are matched to your application.

Applications

  • Substation transformer maintenance
  • Oil reconditioning of in-service transformers
  • Oil filling of new transformers
  • Transformer manufacturing and repair
  • Solar and wind plant transformers
  • Hydro-electric and thermal power plants
  • Oil transfer between storage tanks

Industries served

  • Power utilities and transmission companies (government and private)
  • Transformer manufacturers and repairers
  • EPC and electrical contractors
  • Renewable and hydro-electric power plants
  • Oil and gas facilities
  • Industrial plants with their own substations

Technical specifications

Transformer Oil Filtration Machine specifications
Machine typeTransformer oil filtration machine (vacuum dehydration and degassing)
Capacity range500 LPH to 20,000 LPH
ConfigurationMobile (trolley or skid) or stationary
Vacuum level760 mmHg (gauge), below 0.1 mbar absolute
Moisture content after treatment3 to 5 ppm
Filtration rating (micron)1 micron or finer (below 1 micron)
BDV after treatmentUp to 80 kV
HeatingOil temperature controlled up to 65 °C; heater range ambient up to 150 °C
Power supply415 V, 3 phase, 50 Hz; other voltages and 60 Hz for export Typical
ControlsIndustrial automation, PLC / HMI where specified
Integrated oil-water centrifugeOptional
Minimum order quantity1 unit
Manufacturing lead timeUp to 60 to 70 days

Specifications depend on the model and configuration. Request the datasheet for your capacity.

Frequently asked questions

What does a transformer oil filtration machine do?

It removes water, dissolved gases and particles from transformer oil. The machine heats the oil, exposes it to high vacuum so moisture and gases evaporate, and passes it through fine filters. The result is drier, cleaner oil with better insulating strength.

What capacity transformer oil filtration machine do I need?

Choose the flow rate from the oil volume and the time available. For example, a transformer holding 10,000 litres of oil needs about 5 hours per pass through a 2,000 LPH machine. TOFM builds machines from 500 LPH to 20,000 LPH; our capacity guide explains the calculation.

Is the machine mobile?

Yes. TOFM builds trolley-mounted and skid-mounted machines for use at substations and power plants, and stationary plants for transformer factories and oil processing areas.

What is the integrated oil-water centrifuge option?

It is a centrifugal separator built into the filtration plant. It removes free water and sludge from heavily contaminated oil before the vacuum stage, so the plant handles wet oil in one system. See the oil-water centrifugal separator page.

What is the minimum order and lead time?

The minimum order is 1 unit. Manufacturing takes up to 60 to 70 days, depending on capacity and configuration.

Does TOFM supply outside India?

Yes. TOFM supplies export markets including Saudi Arabia, Oman, Kuwait, Iraq, Iran, Vietnam, Indonesia, Bangladesh, Sri Lanka, Nepal, Bhutan, South Africa and Kenya.

Discuss your requirement with a TOFM engineer

Share your oil volume, application and site details. We will recommend the right equipment, capacity and configuration.

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