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Separators

Hydro Cyclone Separator

Quick answer

A hydro cyclone separator uses the swirling flow of the liquid itself to separate solids, or a heavier liquid, from a liquid stream. It has no moving parts: centrifugal force drives the denser material to the wall and out through the bottom outlet, while the cleaner liquid leaves from the top. TOFM fabricates hydro cyclone separators to suit the flow rate and process.

Representative image of a hydro cyclone separator with tangential inlet, overflow and underflow
Representative image. To be replaced with a TOFM photograph.
Moving partsNone
OutletsOverflow / underflow
MOQ1 unit
Lead timeUp to 60 to 70 days

Overview

Liquid enters a hydro cyclone tangentially and spins down the conical body. Heavier solids move outward to the wall and leave through the underflow at the bottom. The cleaner liquid forms an inner vortex and exits through the overflow at the top.

Because there are no moving parts, a hydro cyclone needs little maintenance and is often used to remove grit and solids ahead of filters, which protects the filters and extends their life.

How does a hydro cyclone separator work?

Step 1Tangential inletPumped liquid enters at a tangent and starts to spin.
Step 2Outer vortexSolids move to the wall and spiral down the cone.
Step 3UnderflowConcentrated solids leave from the bottom outlet.
Step 4OverflowClarified liquid rises in the inner vortex and exits at the top.

Features and advantages

No moving parts

Low maintenance and simple operation.

Protects downstream filters

Removes grit and heavier solids before fine filtration.

Fabricated to duty

Sized for your flow rate, pressure and material.

Service and spare parts

Support from the manufacturer.

Applications

  • Solids removal ahead of filters
  • Process water recirculation
  • Effluent pre-treatment
  • Sand and grit removal
  • Cooling water side-stream cleaning

Industries served

  • Process plants
  • Oil and gas
  • Power plants
  • Water and effluent treatment
  • Heavy engineering

Technical specifications

Hydro Cyclone Separator specifications
Separator typeHydro cyclone (liquid-solid or liquid-liquid)
Flow capacityAs per requirement
Separation cut size (particle size)As per requirement
Operating pressure / pressure dropAs per requirement
Material of constructionMS and SS
Minimum order quantity1 unit
Manufacturing lead timeUp to 60 to 70 days

Specifications depend on the model and configuration. Request the datasheet for your capacity.

Frequently asked questions

What is the difference between a hydro cyclone and a centrifuge?

A hydro cyclone has no moving parts and uses the energy of the pumped flow to create the swirl. A centrifuge uses a motor-driven rotating bowl, which gives stronger separation for fine droplets such as free water in oil.

What does a hydro cyclone remove?

It removes particles and liquids that are denser than the main liquid, such as sand, grit and heavier solids. Very fine or light particles may need filtration downstream.

How is a hydro cyclone sized?

It is sized from the flow rate, the available pressure, the solids content and the particle size you need to remove. TOFM confirms these during technical consultation.

Discuss your requirement with a TOFM engineer

Share your oil volume, application and site details. We will recommend the right equipment, capacity and configuration.

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